Showing posts with label lean manufacturing. Show all posts
Showing posts with label lean manufacturing. Show all posts

Wednesday, April 22, 2009

5 Ways to Improve Cash Flow In Your Printing Business


Given the current state of the printing industry and the economy, a healthy stream of cash is essential for a printing business is to succeed. Cash is the lifeblood of any printing business. In general, the key is to accelerate the flow of money coming in and delay the money that goes out. Here are 5 tips a printing business can use to improve cash flow.

1) Establish sound credit practices
Before dealing with a new customer, always get at least three trade references and a bank reference. Credit reports report on a company’s general financial health as well as how quickly (or slowly) it pays its bills. Never give credit until you are comfortable with a customer’s ability to pay.

Since many printers now provide email price quotes to their customers, a best practice is to incorporate your “Terms and Conditions of Sale” into your credit application.

2) Speed up throughput and delivery
Fill orders accurately and effectively, and then use the quickest means available to produce and deliver products to customers. Unnecessary delays can add days or weeks to customer payments. You must pay out considerable costs in paper, wages, and other expenses to produce orders, so you want to get reimbursed as soon as possible. Lean Office and Lean Manufacturing principles can help speedup your throughput.

3) Bill promptly and accurately
The faster you mail an invoice, the faster you can be paid. Where possible, send an invoice within 1 to 2 days after the order has shipped. A best practice is to establish the invoice amount at time of order or as the customer request changes. The only exception is billable overs and shipping charges. Many companies expediting the invoicing process by sending electronic invoices to customers using email, Electronic Data Interchange (EDI) or other means.

Check invoices for accuracy before mailing. All invoices should include a payment due date. An invoice without a payment due date may fall to the bottom of the customer’s pile of bills.

4) Offer discounts for prompt payment
Given an incentive, some customers will pay sooner rather than later. Trade discounts typically give 1% to 5% off the total amount due if customers pay in 10 to 15 days.

5) Aggressively follow up on past-due accounts
As soon as a bill becomes overdue, call the customer and ask when you can expect payment. Keep a record of the conversation and the customer’s response. Set a follow-up date in the event the promised payment is not received. Ask delinquent customers with legitimate financial problems to try and pay at least a small amount every week. Some accounting software packages functionality that automatically generates past due notices the day the invoice becomes past due.

When necessary, don’t hesitate to seek professional help from an attorney, debt collection agency, or the Printing Industry Financial Executive (PIFE) Credit & Collections Service.

Wednesday, July 23, 2008

5 Ways to Reduce Administrative Costs in Your Printing Company With Lean Principles


Lean is a business operating philosophy designed to eliminate administrative wastes, increase efficiencies, reduce overhead costs, improve workflow, and enhance the ability to meet customer demands. Its objective is to reduce administrative costs which account for 32% of a printing company’s value added. Administrative costs include sales, estimating, customer services, order entry, purchasing, invoicing, accounting, and other activities that support production. Printing organizations have experienced up to a 30% reduction in administrative costs by implementing Lean Office principles.


1) Eliminate Unnecessary Documents
Stop producing copies of job tickets and reports that may not be needed or even read. Time and costs are wasted printing, photocopying, distributing, and storing these reports. This Lean office waste is known as “Overproduction”. Most MIS systems enable users to access these reports and information on their screen as needed. Take a hard look at your reports, meet with your employees to determine what’s really required, and educate employees on how to query the information on screen when they need it.

2) Improve Administrative Processes
Put a team together to define the steps required to get jobs through your administrative processes and document them using Post-It Notes or flowchart software such as Microsoft Visio. Then count the number of steps involved; identify the non-value-added activities, wastes, and redundant steps; and design a more efficient “Lean” workflow. This Lean principle is known as “Process Mapping” or “Value Stream Mapping”.

3) Design a Lean Office Layout
A poorly designed office layout will create wasted time and costs as salespeople, estimators, customer service reps, and other office employees move estimates requests, quotes, and orders between departments and desks. This often creates interruptions to others. This Lean office waste is known as “Motion” or “Transport”. Redesign your office layout to follow your workflow so there is less movement and shorter distances between handoffs in your administrative processes.

4) Implement 6S
Straighten and organize your office by implementing 6S.
1. Safety - Always put safety first
2. Sort - What is needed right now and what is not
3. Set-In-Order - Remove items from office areas that are not used
4. Shine - Designate a location for everything and label
5. Standardize – Standard how everyone does things
6. Sustain – Continually reinforce 6S

6S in the office can include organizing job files, folders, file cabinets, proofs, die lines, samples, an individual’s desk, and sales brochures. Implementing 6S will eliminate wasted time and costs by making it easier to find things, improving workflow, and impressing your customers.

5) Utilize Your Employees
Take a close look at the skill set and workloads of your administrative staff. Make sure employees are in the position that is best leveraging their capabilities. Are you over staffed in some areas? Is there a poor distribution of work? You may have some people that are overloaded with work while others do not have enough to keep them busy. This Lean office waste is known as “Underutilized People”. Also, it’s important to involve all employees in your lean initiative and value their input. Those who do the work best know where improvements can be made.