Showing posts with label cost reduction. Show all posts
Showing posts with label cost reduction. Show all posts

Friday, November 22, 2013

10 Ways to Financially Improve Your Printing Organization


Financial performance is a major concern of all organizations, whether you’re a commercial, packaging, digital, large format, or in-plant printing operation. Here are 10 ways you can improve the financial performance of your organization.

1. Improve Administrative Processes
Implement lean principles in your administrative areas to eliminate unnecessary and redundant non-value-added activities, steps, and handoffs in your sales, estimating, order entry, purchasing, invoicing, and accounting workflow.  Put a team together to define the steps required to get jobs through your administrative processes and design a more efficient "Lean" workflow.

2. Implement Industry Best Practices
Best practices are proven methods in which printing organizations have achieved top performance and serve as goals for other companies that are striving for excellence. Why reinvent the wheel? Improve your financial performance by adapting these accepted best practices to your specific needs.

3. Speed Up Throughput And Delivery
Write up orders accurately and effectively, and then use the quickest means available to produce and deliver products to customers. Unnecessary delays can add days or weeks to customer payments. You must pay out considerable costs in paper, wages, and other expenses to produce orders, so you want to get reimbursed as soon as possible.

4. Leverage Technology
The proper use of technology will improve the synergy of your organization and help it run more efficiently and effectively. An integrated management information system (MIS) like Avanti, EFI Monarch, EPMS, ePace, Radius, or Printers Software is a critical tool for managing and operating a financially sound printing organization. A typical MIS incudes estimating, order entry, inventory management, shop floor data collection, scheduling, job costing, and accounting. Implementing an ecommerce solution can eliminate time and costs associated with processing orders, speed your order to cash cycle, minimize inventory, and enhance relationships among customers and suppliers.

5. Keep A Tight Control On Inventory
Paper accounts for approximately 1/3 of your costs, so less cash tied up in inventory generally means better cash flow. While some suppliers offer deeper discounts on volume purchases, if inventory sits on the floor too long, it ties up money that could be put to better use elsewhere. Implement Just-in-time (JIT) inventory practices to reduce in-process inventory. You should not have items sitting in your inventory if it can be replenished before a job goes to press.

6. Review and Reduce Expenses
Take a hard look at all of your expenses. Consider ways to decrease operating costs, but be careful not to cut costs that could impede performance or profits. Reduce production expenses by scheduling better, reconfiguring work shifts, improving job planning, and eliminating spoilage. If you haven't already done so, implement Lean Office and Lean Manufacturing principles.

7. Know Your True Costs
Having a clear understanding of your costs is essential for producing accurate estimates, pricing orders, measuring job costs and profitability, and generating accurate accounting reports. Good job costing and shop floor data collection software can help to make sure that all of your labor and material costs are fully accounted for and absorbed in your estimating cost rates and pricing.

8. Invoice Customers Promptly
A customer cannot pay an invoice until they received it, so the faster you get the invoice to the customer, the faster you’ll get paid. When possible, send an invoice within 1 to 2 days after the order has shipped. A best practice is to establish the invoice amount when the order arrives and as the customer requests changes. The only exception is billable overs and shipping charges. Many companies are expediting the invoicing process by sending PDF invoices to customers using email.

9. Measure Your Performance
If you don’t measure it, you can’t improve it. If you don’t measure it, you can’t manage it. Time after time studies have found a strong correlation between a company's financial performance and effective goal setting. There are various tools for measuring performance including Performance Benchmarks, Key Performance Indicators (KPI’s), Balance Score Cards (BSC), and dashboards. Metrics can assess the health of your organization’s financial, production, cost, quality, and customer service performance.

10. Utilize Your Employees  Better
The need to effectively leverage the skills of employees is critical to improving your financial performance. You may have some people that have evolved into the wrong position over time. Or employees that are overloaded with work while others do not have enough to keep them busy. Take a close look at the skill set and workloads of your staff. Make sure employees are in the position that is best leveraging their capabilities.

If you're interested in learning how Profectus Printing Industry Business Consultants can improve your organization, contact Profectus for a FREE phone consultation at 1-888-868-8662. Or visit our website: www.profectus.com



Cost Rates Advisor Budgeted Hourly Rates Software
Cost Rates Advisor Budgeted Hourly Rates Software







Friday, October 9, 2009

PIA Converge Conference

Are you planning on going to the PIA Converge Conference in November?

The Converge Conference - The Next Generation of Print and Communication Services - is designed for the new breed of company that is integrating the components of conventional and digital print, web technology, automated workflow, personalized and cross-media campaigns, mailing services, and more.

While many challenges exist to undermine profitability, so do numerous profitable opportunities. Progressive printing companies are adding new services, changing their names and rebranding. The result is a new breed of company integrating the components of conventional print, digital reproduction, web technology, mailing services, personalized cross media campaigns and much more.

The Converge Conference will present the strategy, tactics, and tools necessary for creating a dynamic new profit oriented business paradigm. Key industry leaders have acknowledged that there is no other conference attempting to serve the industry in the same way as Converge. The conference is broken into three tracks - Sales and Positioning, Production and Workflow Issues, and Value Added Services - the program is designed to appeal to a wide cross section of companies and individuals. I will be giving a session on how to integrate these new services into your management information system.

The Converge Conference takes place November 7-10, 2009, at the Hilton Bonnet Creek in Orlando, Florida. It is presented in partnership with the Printing Industries of America, the IPA, the Association of Graphic Solutions Providers, Digital Printing Council, Direct Marketing Association (DMA), and Printing Impressions magazine. Visit the Converge Conference website at http://converge.printing.org/

If want to learn how your organization can grow and prosper by taking advantage of new value-added business opportunities, join us in Orlando at The Converge Conference.

Monday, October 5, 2009

Printing Business Seminar: Calculating Budgeted Hourly Cost Rates

By: Craig L Press,
The Printing Industries of Wisconsin (PIW), &
The Institute for Graphics and Imaging (IGI)

November 11, 2009
9:00 am - 3:00 pm


In today's economy it is essential to know your true costs so you are more competitive on the desirable work and avoid the less lucrative work. This workshop will teach you how to develop and calculate hourly cost rates of your production equipment and employees. You will learn how to distribute 100 percent of your expenses among your cost centers so that your costs are fully absorbed in your estimates, actual costs, and pricing. All participants will receive forms and a spreadsheet that can be used to develop your own hourly cost rates.


What Attendees Will Learn?
- What budgeted hourly rates (BHR's)
- How to develop BHR's for your equipment
- The components of budgeted hourly rates
- Where to get the information and numbers
- How to recover your overhead costs
- What to do when equipment is fully depreciated or paid for
- How to compensate for under-utilized equipment
- Calculating direct manufacturing and all-inclusive costs
- Example prepress, press, and finishing BHR's
- Software and publications available to help develop BHR's
- How to use BHRs for pricing and job costing
- What to do when your cost is more than your customers will pay


Who Should Attend?
Principles, managers, financial officers, estimators, cost accountants, billing personnel, department managers, or anyone wanting to improve estimating, pricing, and costing skills.


Click here to download the seminar brochure and registration information.
http://www.igi.org/events/IGI_CPress_CalcRates_F.pdf


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Printing Business Seminar: Maximizing the Performance of Employees

The Printing Industries of Wisconsin (PIW), &
The Institute for Graphics and Imaging (IGI)

November 11, 2009
9:00 am - 3:00 pm

Performance is essential for maximizing efficiency, productivity, cost effectiveness, and the utilization of resources. This session will teach you how to improve the overall performance of your organization by motivating your administration and production employees, selling change, overcoming resistance, setting performance goals, creating performance benchmarks and scorecards, pinpointing areas of improvement, measuring results, and creating incentive programs.


What Attendees Will Learn?
- Maximize the performance of your most valuable assets, your people
- Developing a performance oriented culture
- Integrating lean practices and principle
- Why "Change Is Good"
- 10 Ways to sell change
- Proven techniques to motivate employees
- Retaining your best employees
- Improving employee morale and engagement
- Evaluating employee performance
- Setting realistic goals for your employees
- Creating employee key performance metrics and scorecards
- Effectively collecting and presenting data
- Designing employee incentive programs
- Using technology to improve performance


Who Should Attend?
Principles, managers, financial officers, human resource managers, or anyone wanting to improve company performance by engaging, motivating, retaining, and maximizing the capabilities of employees.



Click here for additional information or to register:



Tuesday, September 22, 2009

Best Practices for Printing Estimating & Planning Seminar

By: Craig L Press and
The Printing Industry of Minnesota

October 20, 2009
9:00 am - 3:00 pm

Get Your Game On...


Sound estimating and pricing practices are essential to the success of all printing organizations. An estimate that accurately reflects actual costs plays a key role in making intelligent pricing decisions and determining your bottom line. The speed in which you can provide your customers with a price quote reflects your organization's ability to provide prompt service. An estimate is also critical for forecasting materials requirements, labor and equipment resources, production schedules, and costs. All successful print projects start with an accurate time, material, and cost estimate. This course is designed to improve your estimating planning, and pricing process by implementing industry best practices.


What you will learn:
- Best practices for Printing & Estimating & quoting prices
- Request for Estimates
- Feedback reports that can sharpen estimates
- Qualifications and responsibilities of the ultimate estimator
- Planning jobs for production
- Pricing Strategies, value added pricelists
- Improving the quality of information from customers to sales force
- Quotations and price proposals formats that benefit you and your customers
- Estimates as a sales tool verses a production tool
- Using budgeted hourly cost rates and production standards
- Over 100 calculations and formulas for estimating time, materials and costs
- Computerized estimating software and e-commerce
- Estimating prepress, press, digital printing, bindery, paper, ink and other materials


Who Should Attend:
Estimators, sales and customer service representatives, production planners, managers, print buyers, or anyone responsible for estimating, pricing, or planning print projects

Location:
Printing Industry of Minnesota, Inc.
Rosedale Tower
1700 Hwy 36 W Suite 510
Roseville, MN 55113
Phone: 651.789.5500
FAX 651.789.5520

Click here for additional information or to register:
http://www.pimn.org/classes/pim_classes_detail.aspx?id=217
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Wednesday, April 22, 2009

5 Ways to Improve Cash Flow In Your Printing Business


Given the current state of the printing industry and the economy, a healthy stream of cash is essential for a printing business is to succeed. Cash is the lifeblood of any printing business. In general, the key is to accelerate the flow of money coming in and delay the money that goes out. Here are 5 tips a printing business can use to improve cash flow.

1) Establish sound credit practices
Before dealing with a new customer, always get at least three trade references and a bank reference. Credit reports report on a company’s general financial health as well as how quickly (or slowly) it pays its bills. Never give credit until you are comfortable with a customer’s ability to pay.

Since many printers now provide email price quotes to their customers, a best practice is to incorporate your “Terms and Conditions of Sale” into your credit application.

2) Speed up throughput and delivery
Fill orders accurately and effectively, and then use the quickest means available to produce and deliver products to customers. Unnecessary delays can add days or weeks to customer payments. You must pay out considerable costs in paper, wages, and other expenses to produce orders, so you want to get reimbursed as soon as possible. Lean Office and Lean Manufacturing principles can help speedup your throughput.

3) Bill promptly and accurately
The faster you mail an invoice, the faster you can be paid. Where possible, send an invoice within 1 to 2 days after the order has shipped. A best practice is to establish the invoice amount at time of order or as the customer request changes. The only exception is billable overs and shipping charges. Many companies expediting the invoicing process by sending electronic invoices to customers using email, Electronic Data Interchange (EDI) or other means.

Check invoices for accuracy before mailing. All invoices should include a payment due date. An invoice without a payment due date may fall to the bottom of the customer’s pile of bills.

4) Offer discounts for prompt payment
Given an incentive, some customers will pay sooner rather than later. Trade discounts typically give 1% to 5% off the total amount due if customers pay in 10 to 15 days.

5) Aggressively follow up on past-due accounts
As soon as a bill becomes overdue, call the customer and ask when you can expect payment. Keep a record of the conversation and the customer’s response. Set a follow-up date in the event the promised payment is not received. Ask delinquent customers with legitimate financial problems to try and pay at least a small amount every week. Some accounting software packages functionality that automatically generates past due notices the day the invoice becomes past due.

When necessary, don’t hesitate to seek professional help from an attorney, debt collection agency, or the Printing Industry Financial Executive (PIFE) Credit & Collections Service.

Thursday, August 7, 2008

Implementing 6S Lean Principles To Reduce Administrative Costs in Your Printing Company

Ever take a good look around your office, especially after some hectic period of work? If it gets like most printing offices, it can look like a cyclone hit it. Copies of job tickets stacked on your desk. Proofs and samples on the floor around your desk. Interoffice memos and email printouts that you put off reading because you didn't have time to read them when they came in.

The focus for most of us is to get the work in-hand done. And that often means we neglect good organization. Unfortunately, this habit can become a significant hindrance to working efficiently and sometimes safely. Studies have shown that people can spend half their time at work looking for things!

One Lean approach to business improvements and an improved workplace is 6S. Most people may think of 6S as relating to manufacturing workplaces, but it is just as applicable to office settings. As with all Lean tools, 6S is about eliminating waste and maximizing value-added work.

6S is a process to create and maintain an organized, clean, safe, and efficient setting that enables the highest level of value-added performance. This means eliminating search, travel, transporting materials, inventory, and hazards. It achieves this by introducing organization and orderliness, eliminating unneeded materials, and establishing self-discipline.

6Ss and Their Meaning

1. Safety
- Always put Safety first
- Safety and quality go hand-in-hand.
- Safety improves as the other S’s are established

2. Sort
- What is needed right now and what is not
- Sort through and sort out
- Remove items from office areas that are not used
- When in doubt, move it out!

3. Set-In-Order
- A place for everything and everything in its place
- Designate a specific location for everything and label
- Use of signs and labels to identify "what is to be stored where“

4. Shine
- Physically and visually
- Getting the workplace clean and maintaining its appearance
- Keyboards, monitors, desktops, cabinets, floors

5. Standardize
- Standard how everyone does things
- Put systems in place to ensure that everyone does things the same way
- Visual techniques, color-coding, checklists, labeling

6. Sustain
- Continually reinforcing 6S
- Keeping everyone involved
- Ongoing audits of 6S activities

6S in the office can include organizing job files, folders, file cabinets, proofs, die lines, samples, an individual’s desk, sales brochures, and packing materials for proofs. 6S is not limited to physical items. The same principles can be applied to electronic items in your desktop computer or company file servers. Electronic files and folders can be organized and labeled for your emails, customer supplied job files, purchase orders, PDF proofs, folding carton designs or prototypes, or CAD die line files.




By implementing 6S in the office, printing organizations can eliminate wasted time and costs by making it easier to find things, improving workflow, and reducing employee frustration and stress. Not only will 6S help your organization internally, but it will also impress your customers.